Simply Engineered BetterTechnical ManualPass-ThroughGlasswasherOctober, 2003P.O. Box 4183Winston-Salem, North Carolina 27115-4183Moyer Diebel, U.S.336
INSTALLATION (Cont’d)Electrical Connections1. The Glass Washer has a six foot power cord with a “U” ground tandem plug for connectionto a power recept
OPERATIONGeneral1. The wash tank is equippedwith a float assembly thatoperates a single cam-operated switch.2. The water temperature iscontrolled by
10OPERATION (Cont’d)APPROXIMATE CHEMICAL SETTINGSGeneralApproximate chemical settings can be obtained by counting the revolutions of the injectorrotor
11OPERATION (Cont’d)To Adjust Rinse Agent Injector:1. When a new rinse agent container is installed, push the prime button in and hold until therinse
OPERATION (Cont’d)12OPERATIONRINSE1) WASH WATER TANK2) STAND PIPE3) WASH RETURN SCREEN4) DRAIN PAN5) DRAIN SCREEN6) WASH PUMP 8) CHEMICAL INJECTOR 9
13MAINTENANCEMAINTENANCECLEANINGDaily Cleaning Instructions1. Clear the conveyor of glassware and turn glasswasher off by flipping the toggle switchlo
14TROUBLESHOOTINGCONDITION CAUSE SOLUTIONConveyor does not turn No power...Check fuse panelTurn power switch
CONDITION CAUSE SOLUTIONWater temperature low Thermostat setting low...Adjust thermostatin detergent tank Thermostat defective...
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17REPLACEMENT PARTSREPLACEMENTPARTS
Complete the information below so it will be available for quick reference.Model Number __________________________ Serial Number _____________________
18REPLACEMENT PARTSFigure 5 — Main Frame Assembly11123456789101213
19REPLACEMENT PARTS1 0707561 Frame Assembly, SW600... 11 0707673 Frame Assembly, SW400...
20REPLACEMENT PARTS1234568710111213109111213914161517Figure 6 — Spray Assembly
21REPLACEMENT PARTSSPRAY ASSEMBLYFig. 6 Part Part Description Qty.Item No. No.1 0501746 Manifold Cap ...
22REPLACEMENT PARTSFigure 7 — Main Tank Assembly (R-L Shown)123456879101112141517171817222425261516131920212327281629
23REPLACEMENT PARTSMAIN TANK ASSEMBLYFig. 7 Part Part Description Qty.Item No. No.1 0707562 Main Tank, SW600 ...
24REPLACEMENT PARTSFigure 8 — Lift Bracket and Drive Assembly123456879107111213141516171819202124252026272322
25REPLACEMENT PARTS1 0501345 Drive Motor, 230 Volt c/w Fan ... 12 0501355 Motor Fan, 2-5/8" Dia...
26REPLACEMENT PARTSFigure 9 — Hood Assembly1236543791012811
27REPLACEMENT PARTSHOOD ASSEMBLYFig. 9 Part Part Description Qty.Item No. No.1 0703244 Hood, with vacuum breaker at rear...
Revision HistoryRevision Revised Serial Number CommentsDate Pages Effectivity02/18/91 All 5181 Issued manual and service parts list, Revision A10/12/9
28REPLACEMENT PARTSFigure 10 — Control Box191615141110986754321323332313029282726252423222120171812 13
29REPLACEMENT PARTSCONTROL BOXFig. 10 Part Part Description Qty.Item No. No.1 0707403 Control Box (prior to S/N 6226)...
30REPLACEMENT PARTSFigure 11 — Control Box Cover/Chemical Injector Board1012119131420865412 371718191615
31REPLACEMENT PARTSCONTROL BOX COVER/CHEMICAL INJECTOR BOARDFig. 11 Part Part Description Qty.Item No. No.1 0508433 Circuit Board (starting @ S/N 62
32REPLACEMENT PARTSFigure 12 — Detergent Tank1615141312117432321312928222119181723856952425262730333420103536
33REPLACEMENT PARTSDETERGENT TANKFig. 12 Part Part Description Qty.Item No. No.1 0707415 Detergent Tank (up to S/N 6226)...
34REPLACEMENT PARTSFigure 13 — Inlet PlumbingTO VACUUM BREAKERTO DETERGENT TANKCOLD WATER VALVEHOT WATER VALVE3214253216786789310111213141518192023124
35REPLACEMENT PARTSINLET PLUMBINGFig. 13 Part Part Description Qty.Item No. No.1 0502783 230V 60HZ Solenoid Valve ...
36REPLACEMENT PARTSFigure 14 — Sanitizer Plumbing1234567891011121314
37REPLACEMENT PARTSSANITIZER PLUMBINGFig. 14 Part Part Description Qty.Item No. No.1 0503668 Thermometer ...
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38REPLACEMENT PARTSFigure 15 — Vacuum Breaker Plumbing1234567
39REPLACEMENT PARTSVACUUM BREAKER PLUMBINGFig. 15 Part Part Description Qty.Item No. No.1 0502665 1/2" x 3/4" Inner Braided Tubing ...
40REPLACEMENT PARTSFigure 16 — Wash Pump Assembly12345657988101112131416151718108
41REPLACEMENT PARTSWASH PUMP ASSEMBLYFig. 16 Part Part Description Qty.Item No. No.1 0507313 Wash Pump Complete ...
42REPLACEMENT PARTSFigure 17 — Cleaning Accessories123456578
43REPLACEMENT PARTSCLEANING ACCESSORIESFig. 17 Part Part Description Qty.Item No. No.1 0703390 Tube Scraper ...
44ELECTRICAL SCHEMATICSFigure 19 – Electrical Diagram (S/N 5181 through 6105)START CAPACITORINJECTOR CONTROL BOARD2.5A FUSEJ1 1234561234J2DET PUMPSANI
45ELECTRICAL SCHEMATICFigure 20 – Electrical Diagram (S/N 6106 through 6215)START CAPACITORINJECTOR CONTROL BOARD2.5A FUSEJ1 1234561234J2DET PUMPSANI
3CONTENTSPageWARRANTY ... 4I
4WARRANTYChampion Industries/Moyer Diebel Limited, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674North Service Road, Jor
INTRODUCTIONWelcome to Moyer Diebel...and thank you for allowing us to take care of your glass washing needs.This manual covers the Models SW400M5 and
6INSTALLATIONUnpacking1. Remove all packing from inside and on top of the machine.2. Remove all packing from glass operated switch and left and right
7INSTALLATION (Cont’d)MeasurementsUncrated CratedSW-400 SW-600 SW-400 SW-600Height 38-1/2" (978) 38-1/2" (978) 49" (1244) 46-1/2"
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